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China Parallel Shaft High Power Three-Step Horizontal Type Coaxial Helical Gear Box in China gearbox assembly

Product Description

Parallel Shaft Higher Electrical power A few-Action Horizontal Type Coaxial helical gear box in China
 

Characteristic:

  • Recognized parallel shaft,right-angle shaft modes and horizontal,vertical mounting modes. Making use of significantly less part elements.

  • Applying superior grinding method which enhanced the steadiness and the efficiency of transmit electrical power with lower sound.

  • Enter method: motor connected flange, shaft enter

  • Output method:reliable shaft with flat crucial,hollow shaft with flat crucial,hollow shaft with shrink disk,hollow shaft with spline link, strong shaft with spline relationship, solid shaft with flange.

  • Mounting mode:vertical, horizontal, swing base-mounted, torque-arm-mounted.

  • Ratio assortment:1.23~450. It can be larger when combining with K&R series reducer.

    H & B SERIES

    Transmission stage B2 (ratio from 5~eighteen)
    B3 (ratio from twelve.5~ninety)
    B4 (ratio from eighty~four hundred)

    Transmission phase H1 (ratio from 1.25~5.6)
    H2 (ratio from 6.3~28)
    H3 (ratio from 22.4~112)
    H4 (ratio from one hundred~450)
    Housing material HT250 high-power forged iron
    Housing hardness HBS190-240
    Gear content 20CrMnTi alloy steel
    Surface hardness of gears HRC58°~sixty two °
    Equipment main hardness HRC33~40
    Input / Output shaft material 42CrMo alloy metal
    Enter / Output shaft hardness HRC25~30
    Machining precision of gears correct grinding, 6~5 Grade
    Lubricating oil GB L-CKC220-460, Shell Omala220-460
    Warmth treatment method tempering, cementiting, quenching, etc.
    Effectiveness 92%~ninety eight% (relies upon on the transmission stage)
    Noise (MAX) sixty~68dB
    Temp. rise  (MAX) 40ºC 
    Temp. increase (Oil)(MAX) 50ºC
    Vibration ≤20µm
    Backlash ≤20Arcmin
    Brand name of bearings China Prime brand HRB,LYC,ZWZ or other makes asked for, NSK…..
    Brand of oil seal NAK— ZheJiang or other brand names requested

Complex parameters

Ratio 3.41-289.seventy four
Input electrical power .12-160KW
Output torque 61-23200N.m
Output speed 5-415rpm
Mounting type Foot mounted, flange mounted, foot and flange mounted, solitary-phase foot mounted, single stage flange mounted, Flange-mounted with prolonged bearing hub
Enter Method Flange input(AM), shaft enter(Ad), inline AC motor input, or AQA servo motor
Brake Launch HF-guide release(lock in the brake release place), HR-manual release(autom-atic braking situation)
Thermistor TF(Thermistor security PTC thermisto)
TH(Thermistor security Bimetal swotch)
Mounting Place AB
Variety H
Output shaft dis. 20mm, 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm, 90mm, 110mm, 120mm
Housing content HT200 high-power solid iron from R37,47,57,sixty seven,77,87
Housing substance HT250 Substantial power solid iron from R97 107,137,147,157,167,187
Warmth treatment technology carbonitriding and hardening therapy
Efficiency ninety two%-ninety seven%
Lubricant VG220
Protection Class IP55, F class

Quality Control
Good quality:Insist on Improvement,Strive for CZPT With the growth of products manufacturing indurstry,buyer never satirsfy with the recent top quality of our merchandise,on the opposite,wcreate the worth of good quality.
High quality plan:to improve the all round level in the discipline of energy transmission  
Good quality Check out:Steady Enhancement , pursuit of excellence
Good quality Philosophy:Quality generates price

3. Incoming High quality Manage
To set up the AQL satisfactory stage of incoming substance control, to supply the material for the whole inspection, sampling, immunity. On the acceptance of experienced items to warehousing, substandard products to take return, examine, rework, rework inspection responsible for tracking poor, to keep an eye on the provider to get corrective actions to stop recurrence.

4. Process Top quality Management
The production web site of the very first assessment, inspection and final inspection, sampling in accordance to the specifications of some initiatives, judging the top quality alter trend located irregular phenomenon of manufacturing, and supervise the manufacturing office to increase, eliminate the abnormal phenomenon or condition

5. FQC(Last QC)
After the producing division will full the merchandise, stand in the customer’s place on the completed solution quality verification, in get to ensure the quality of consumer expectations and requirements.

six. OQC(Outgoing QC)
Right after the merchandise sample inspection to establish the certified, allowing storage, but when the completed solution from the warehouse just before the formal shipping and delivery of the merchandise, there is a check, this is called the cargo inspection.Check material:In the warehouse storage and transfer status to validate, even though confirming the delivery of the item is a merchandise inspection to decide the competent

Certifications

packaging

FAQ

one. How to decide on a gearbox which meets our requirement?

You can refer to our catalogue to choose the gearbox or we can support to decide on when you offer

the specialized info of needed output torque, output speed and motor parameter and so on.

 

two. What data shall we give ahead of placing a buy buy?

a) Kind of the gearbox, ratio, input and output variety, enter flange, mounting position, and motor informationetc.

b) Housing colour.

c) Acquire amount.

d) Other particular needs.

 

3. What industries are your gearboxes becoming utilized?

Our gearboxes are broadly utilised in the areas of textile, foods processing, beverage, chemical business,

escalator,automatic storage equipment, metallurgy, tabacco, environmental security, logistics and etc.

 

four. Doyou market motors?

We have secure motor suppliers who have been coperating with us for a extended-time. They can supply motors

with large quality.  

 

US $59-2,999
/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Reduction, Speed Increase
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Three-Step

###

Customization:

###

Transmission stage B2 (ratio from 5~18)
B3 (ratio from 12.5~90)
B4 (ratio from 80~400)

###

Transmission stage H1 (ratio from 1.25~5.6)
H2 (ratio from 6.3~28)
H3 (ratio from 22.4~112)
H4 (ratio from 100~450)
Housing material HT250 high-strength cast iron
Housing hardness HBS190-240
Gear material 20CrMnTi alloy steel
Surface hardness of gears HRC58°~62 °
Gear core hardness HRC33~40
Input / Output shaft material 42CrMo alloy steel
Input / Output shaft hardness HRC25~30
Machining precision of gears accurate grinding, 6~5 Grade
Lubricating oil GB L-CKC220-460, Shell Omala220-460
Heat treatment tempering, cementiting, quenching, etc.
Efficiency 92%~98% (depends on the transmission stage)
Noise (MAX) 60~68dB
Temp. rise  (MAX) 40ºC 
Temp. rise (Oil)(MAX) 50ºC
Vibration ≤20µm
Backlash ≤20Arcmin
Brand of bearings China Top brand HRB,LYC,ZWZ or other brands requested, NSK…..
Brand of oil seal NAK— Taiwan or other brands requested

###

Ratio 3.41-289.74
Input power 0.12-160KW
Output torque 61-23200N.m
Output speed 5-415rpm
Mounting type Foot mounted, flange mounted, foot and flange mounted, single-stage foot mounted, single stage flange mounted, Flange-mounted with extended bearing hub
Input Method Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor
Brake Release HF-manual release(lock in the brake release position), HR-manual release(autom-atic braking position)
Thermistor TF(Thermistor protection PTC thermisto)
TH(Thermistor protection Bimetal swotch)
Mounting Position AB
Type H
Output shaft dis. 20mm, 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm, 90mm, 110mm, 120mm
Housing material HT200 high-strength cast iron from R37,47,57,67,77,87
Housing material HT250 High strength cast iron from R97 107,137,147,157,167,187
Heat treatment technology carbonitriding and hardening treatment
Efficiency 92%-97%
Lubricant VG220
Protection Class IP55, F class
US $59-2,999
/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Reduction, Speed Increase
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Three-Step

###

Customization:

###

Transmission stage B2 (ratio from 5~18)
B3 (ratio from 12.5~90)
B4 (ratio from 80~400)

###

Transmission stage H1 (ratio from 1.25~5.6)
H2 (ratio from 6.3~28)
H3 (ratio from 22.4~112)
H4 (ratio from 100~450)
Housing material HT250 high-strength cast iron
Housing hardness HBS190-240
Gear material 20CrMnTi alloy steel
Surface hardness of gears HRC58°~62 °
Gear core hardness HRC33~40
Input / Output shaft material 42CrMo alloy steel
Input / Output shaft hardness HRC25~30
Machining precision of gears accurate grinding, 6~5 Grade
Lubricating oil GB L-CKC220-460, Shell Omala220-460
Heat treatment tempering, cementiting, quenching, etc.
Efficiency 92%~98% (depends on the transmission stage)
Noise (MAX) 60~68dB
Temp. rise  (MAX) 40ºC 
Temp. rise (Oil)(MAX) 50ºC
Vibration ≤20µm
Backlash ≤20Arcmin
Brand of bearings China Top brand HRB,LYC,ZWZ or other brands requested, NSK…..
Brand of oil seal NAK— Taiwan or other brands requested

###

Ratio 3.41-289.74
Input power 0.12-160KW
Output torque 61-23200N.m
Output speed 5-415rpm
Mounting type Foot mounted, flange mounted, foot and flange mounted, single-stage foot mounted, single stage flange mounted, Flange-mounted with extended bearing hub
Input Method Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor
Brake Release HF-manual release(lock in the brake release position), HR-manual release(autom-atic braking position)
Thermistor TF(Thermistor protection PTC thermisto)
TH(Thermistor protection Bimetal swotch)
Mounting Position AB
Type H
Output shaft dis. 20mm, 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm, 90mm, 110mm, 120mm
Housing material HT200 high-strength cast iron from R37,47,57,67,77,87
Housing material HT250 High strength cast iron from R97 107,137,147,157,167,187
Heat treatment technology carbonitriding and hardening treatment
Efficiency 92%-97%
Lubricant VG220
Protection Class IP55, F class

The Different Types of Gearboxes

There are many different types of gearboxes. Some brands have more than one type. In this article, we’ll discuss the planetary gearbox, the worm reduction gearbox, the shaft mounted gearbox, and the one speed gearbox. This article will also help you determine which type of gearbox is best for your vehicle. And don’t worry if you don’t know the terminology yet. We’ll explain each type in detail so that you know what you’re getting yourself into.
gearbox

Planetary gearbox

Planetary gears have many advantages. The multiple gears in a planetary gearbox mesh simultaneously during operation. As such, they provide high efficiency and transmit high transmittable torque. These gears are widely used in various industries and are resistant to high shock loads and demanding conditions. CZPT is one of the companies that offer planetary gearboxes. Its products do not require special tools for assembly, and its scalable design minimizes safety stock.
Among the numerous benefits of planetary gearing is its compactness and lightweight. As such, it is suitable for wide applications with space and weight constraints. However, to truly appreciate its benefits, it is necessary to understand its mechanisms. Here are some of the most common details about planetary gearing:
The planetary gearbox has two mounted gears: an input shaft and an output shaft. Each gear has multiple teeth that are attached to a carrier and rotate with the input shaft. The carrier is connected to the output shaft. A planetary gear is mounted on both gears via a carrier. The carrier rotates in order to drive the planetary gear. The sun gear is often the input gear. The other gear is called the outer gear.
Planetary gearboxes are highly customizable. The size, mounting, and housing options vary, as do the reduction ratios and input speeds. Different types can be manufactured for different applications and include options such as electrical or mechanical preload. The final design of a planetary gearbox can be highly customized, based on the specifications of the application. By combining engineering excellence and ongoing innovation, planetary gearboxes provide years of trouble-free operation.
A planetary gearbox can be either an electric motor or a manual one. The latter has more features than the former, and can be used in applications where space is an issue. The primary features of a planetary gearbox include its backlash, torque, and ratio. Secondary features include noise, corrosion resistance, and construction. A planetary gearbox is a highly versatile gearbox that can drive anything from simple machinery to advanced electrical systems.
gearbox

Worm reduction gearbox

The global worm reduction gearbox market report compiles key insights from the industry to help you improve your business strategy. This report will help you create a comprehensive business document that will enhance your company’s competitive edge. To obtain this report, visit our website now! Read our latest report to find out what you can expect from the global worm reduction gearbox market. Alternatively, request a sample copy for more details. Here is a sneak peek of the report:
Worm gears are made with different thread counts and are usually not matched with the CZPT standard. In general, a single thread worm should be used with a single thread worm. Worm gears have either right or left threads, and their thread count will be different as well. This type of gear is used to reduce the speed of a rotating shaft. The speed reduction ratio will be about 50 percent if the worms have the same thread count as the CZPT gears.
The standard gear set transfers power at the peak load point of a tooth, called the pitchline. The worm gear moves slowly against the wheel’s metal surface. The worm gear is also more complex than the standard gear because the worm is sliding rather than rolling. Worm gears are hard to lubricate. Moreover, the sliding contact between the gear and worm increases the complexity of the gear set. They can be a great solution for applications where noise is a significant factor.
The axial pitch and circular pitch of the worm are equal. The ratio of these two indices determines the speed of transmission. For a worm reduction gearbox to work, the axial pitch and the circular pitch must match. The pitch angle of a worm can either be left-handed or right-handed. The lead of a worm is the distance one thread travels in one revolution. The lead angle is the angle tangent to the thread helix of the cylinder’s pitch. When a worm mesh is reversed, the majority of the mesh will be on the receding arc.
Worm gears generate more heat than their counterparts, so it is important to choose a worm reduction gearbox carefully. You will want to choose the material and amount of lubricating oil carefully. Worm gears are generally made of tin bronze. The paired worms are hardened to HRC45-55. In general, they are durable, lasting up to ten years. But they will wear out – and they wear out – so you may want to consider some other factors.

Shaft-mounted gearbox

Shaft-mounted gearboxes are designed for a variety of mining and quarry applications. Their high reliability and low maintenance make them an excellent choice in these types of applications. Shaft-mounted gearboxes also feature an optional backstop device that prevents the unit from rotating in one direction. This makes them an excellent choice for applications where alignment accuracy is an issue. Here are some of the benefits of using a shaft-mounted gearbox:
Shaft-mounted gearboxes are typically constructed of aluminium, and come in sizes ranging from 050 to 125. They feature a variety of reduction ratios and ensure optimum efficiency in all operating conditions. New S series sizes, 140 and 150, extend the application range of shaft-mounted gearmotors. They are both backed by a two-year warranty. For even greater peace of mind, Shaft-mounted gearboxes are available with a range of warranty options.
The most common applications for a Shaft-mounted gearbox include traction-driven applications where a low-speed shaft is required for operation. They also are suitable for applications without a foundation, where the motor is mounted next to the reducer. To prevent the gear drive from rotating, a torque arm is attached between the motor and the shaft. Small-sized shaft-mounted gear drives are usually made without motor mount kits, which can make them an excellent choice for conveying light loads.
Another important feature of a Shaft-mounted gearbox is its mounting position. The reduced motion through the drive is redirected through the shaft, creating additional forces. These additional forces can affect the performance of the gearbox, causing vibrations and noise. Consequently, it is important to replace worn or damaged belts on a regular basis. Further, shaft-mounted gearboxes can be affected by problems with other components and amplify vibrations.
gearbox

1 speed gearbox

CZPT Group Components produces one speed gearboxes. These transmissions are produced in the CZPT Group’s Kassel plant. They are compact and robust, and are designed for easy integration. The Bosch Rexroth GD1 one-speed gearbox is easy to install horizontally or vertically. The Plug and Drive system integrates the gearbox with the existing cooling system. There are many other benefits to this gearbox.
With an ID.3 electric drive motor, the maximum torque is delivered at 16,000 rpm. This single-speed transmission offers high power density and excellent noise-reduction, making it ideal for electric vehicles. The e-drive motor is extremely quiet and requires precision manufacturing. The e-drive motor also enables a wide range of driving conditions. It can reverse when needed, and reaches its maximum speed at 16,000.
The single-speed gearbox is a standard feature on most electric vehicles. Some electric vehicles, such as the Porsche Taycan, will be equipped with a two-speed gearbox. This gearbox offers more top speed and range, but it is more complex than a standard single-speed gearbox. CZPT doesn’t need to add complexity to its electric vehicles. After all, a 355 horsepower family wagon is not likely to need a dual-speed gearbox.
In addition to simplifying the transmission, the patent claims also address improvements in structural design. Fig. 5 shows a schematic representation of a transmission 50′, wherein gear sets Z1 and Z4 are exchanged between partial transmissions. This switch matrix also reflects the synchronized gears and lastshelf gears. Hydraulically betatigte Lamellenkupplungen (HBA) also form a last-shelf gear.
Another advantage of the patent claim is that it offers numerous functional freedoms, which is especially valuable in the design of an automobile. One of the patent claims identifies a tosatzlicher middle gear that allows a driver to switch between second and third gears, with a single gearbox. In a conventional one-speed transmission, the tosatzlicher middle gear is attached to the second and first part gearbox. The latter has a second and third gear.

China Parallel Shaft High Power Three-Step Horizontal Type Coaxial Helical Gear Box in China     gearbox assembly	China Parallel Shaft High Power Three-Step Horizontal Type Coaxial Helical Gear Box in China     gearbox assembly
editor by czh 2023-01-08

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