Description
Product Parameters
| Parameter | Specification |
|---|---|
| Suitability | Suitable for progressive lubrication systems |
| Displacement (per turn) | 0.125cm³ / 0.175cm³ (depends on pump core specifications) |
| Pump core specifications | PE125 / PE175 |
| Volume | 4L (2L, 3L, 6L, 8L optional) |
| Operating pressure | 350 bar |
| Safety valve set pressure | 300 bar |
| Pumped medium | Oil viscosity not higher than NLGI-2 |
| Operating temperature | -35°C ~ +70°C |
| Number of oil outlets | 1–4 (up to 6 customizable) |
| Outlet pipe diameter | Ø6mm |
| Installation requirements | Oil drum must be vertical to the horizontal plane |
| Drive type | DC speed reduction motor |
| Working voltage | 12 / 24 VDC |
| Incoming current | max. 3.5 / 2.2 A |
| Stall current | max. 8.5 / 6.0 A |
| Speed (pump scraper speed) | 17 r.p.m |
| IP Code | IP6K9K |
| Weight | 5.6 kg (single pump core with safety valve, no grease) |
Product Overview
The EP-EALP-G series electric grease pump is designed for demanding industrial environments, offering reliable, centralized lubrication for heavy-duty machinery. Whether you’re working in freezing temperatures, wet conditions, or dusty job sites, this pump ensures smooth and accurate grease delivery to protect vital components. With its high-torque DC gear motor and precision piston pumps, it consistently delivers a stable output with every stroke, reducing wear and extending the life of your equipment even during extended operating hours.
Built to be compact yet tough, the pump features a pressure-resistant alloy housing and a modular core, allowing it to easily adapt to grease reservoirs ranging from 2L to 8L. It accommodates between 1 and 6 outlets, providing flexibility to scale from single-point to multi-point lubrication systems. Many users report significant reductions in grease consumption—often cutting usage by more than 25%—while also extending maintenance intervals from weekly to monthly, a clear advantage over manual or pneumatic systems.
Why the EP-EALP-G Stands Out: Proven Durability in the Field
When it comes to real-world performance, the EP-EALP-G outperforms traditional greasing systems in both efficiency and cost savings:
Precision Grease Delivery: With each outlet delivering 0.125 cm³ or 0.175 cm³ per stroke, the pump ensures the exact amount of grease is applied – no waste, no dry spots.
Consistent High Pressure: Designed to handle tough conditions, it operates reliably at 350 bar with a safety valve set to 300 bar, maintaining steady grease flow even under heavy loads.
Energy Efficient: The low-power DC motor (around 50W) starts smoothly and can run consistently on either battery or vehicle power, offering exceptional reliability without draining resources.
Rugged for Outdoor Use: Built to endure the elements, the EP-EALP-G is IP6K9K rated and has passed 1,000-hour salt spray tests without a single leak, proving it’s up to the task in harsh environments.
Quick Setup and Adjustments: Changing or adding outlets is a breeze – it can be done in just 10 minutes without the need to disassemble the pump, making maintenance and setup simple and fast.
Application of the EP-EALP-G
The EP-EALP-G is engineered for demanding environments, and its reliability has been proven across a variety of high-stakes applications:
Road Construction Equipment
The EP-EALP-G effectively replaces BEKA EP/EP-1 systems in machines such as pavers, milling machines, and rollers, delivering high-pressure lubrication to chains, bearings, and slider components.
Agricultural Machinery
From harvesters to tractors and seeders, the EP-EALP-G ensures dependable lubrication at crucial joints, drivelines, and pivot points, keeping machinery in peak condition for the demanding needs of farming.
Industrial Operations
In sectors like food processing, steel manufacturing, and paper production, the pump supports 24/7 operations with efficient centralized lubrication systems, ensuring continuous productivity even in the most intense environments.
OEM Integration
Compatible with both 12V and 24V systems, the EP-EALP-G weighs just 4.2 kg (for the 2L model) and features standard mounting points for easy integration into new machines or factory installations.
Whether outfitting new equipment or upgrading older fleets, the EP-EALP-G integrates effortlessly, improving uptime and operational efficiency. If you need spec sheets, installation guides, or demo videos, just let us know – we’re here to support you.
Installation Guide: Getting the EP-EALP-G Grease Pump Running Smoothly
Taking a little extra time to follow these installation steps will help ensure long-term reliability and prevent any future headaches:
1. Pre-installation Check:
Mount the grease reservoir vertically on a stable, level surface.
Blow out all the tubing lines with compressed air to clear out any debris that could interfere with the precision piston pumps.
2. Wiring:
Make sure the system is properly matched to either a 12V or 24V power supply. Do not reverse the polarity as this will damage the motor.
Use waterproof aviation plugs for all electrical connections and verify that the voltage is within ±10% using a multimeter to ensure stable operation.
3. Tubing:
Use Ø6 mm high-pressure nylon or steel-braided lines, making sure the minimum bend radius is 50 mm.
Apply a thin layer of sealant on the fitting threads and torque to 25 N·m to prevent any leaks.
4. Commissioning:
Power up the system and allow it to idle for one minute.
Watch the pressure gauge climb to 50-100 bar.
Check each outlet for consistent grease delivery and adjust the divider valves until each lubrication point is receiving grease evenly.
5. Safety Notes:
Never run the pump dry for more than 30 seconds—this can damage the pump core.
Every 500 hours, use a grease gun to test the relief valve. It should pop at 300 bar to ensure proper function.
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Maintenance & Care: Simple Habits, Years of Service
Routine care is straightforward and pays off big in longevity.
- Grease choice: Stick with NLGI #1 (cold weather) or #2 (standard) lithium-based grease, max 3% solids to avoid clogging outlets.
- Cleaning: Wipe the reservoir lid and motor vents monthly. When swapping reservoirs, drain old grease first to prevent clumping.
- Check-ups: Every 200 hours, log motor current (normal 2–3 A), system pressure (150–250 bar while running), and clear any blocked outlets with a stiff wire.
- Quick troubleshooting:
- No output: Test voltage, then pull the cover and inspect O-rings for cracks.
- Pressure spikes: Relief valve spring may be tired—swap it in 5 minutes.
- Motor running hot: Grease too thick or ambient over 60°C; switch to lower viscosity or add a cooling fan.
Replacement Parts: Genuine Components, Always in Stock
We carry the full range of factory-original EP-EALP-G spares so you’re never stuck waiting. Stock includes pump core assemblies (piston and cylinder, ~5,000-hour life), 300 bar relief valves, outlet blocks (about 1/10th the cost of a new pump), and 2L/4L/8L reservoir kits. Volume orders get 15% off and ship within 48 hours, each part serialized for full traceability. Need a quote or CAD files? Drop us an email.
FAQ
How often should the EP-EALP-G grease pump be serviced?
Under normal operating conditions, it’s best to inspect the system every 200–300 hours. Check motor current, system pressure, and outlet flow to ensure everything runs smoothly. With clean grease and proper setup, a full maintenance check is usually only needed every 1,000 hours or more.
Can the pump handle high-viscosity grease or work in cold environments?
Yes. The EP-EALP-G is equipped with precision piston pump cores that can handle grease up to NLGI #2. For temperatures below -20°C, switch to NLGI #1 lithium grease to keep flow smooth and protect the seals from stress caused by thickened grease.
Is the system compatible with BEKA EP/EP-1 or similar lubrication setups?
Absolutely. The mounting dimensions and electrical specs are fully compatible with BEKA EP/EP-1 systems. You can replace your old unit directly—no need to modify power wiring or piping. Most installations take less than 30 minutes.
What’s the best way to prevent clogging or uneven grease delivery?
Make sure all lines are clean before installation, and always use filtered grease. Periodically purge old grease or trapped air from the system. If one outlet stops feeding, remove and clean the divider valve instead of forcing pressure through—it protects the piston pumps and extends seal life.
Customer Reviews
⭐⭐⭐⭐⭐ Liam Carter, Service Engineer, AlphaRoad Equipment, UK
We installed the EP-EALP-G grease pump on two of our pavers last season, and it’s been flawless. Easy setup, strong pressure, and zero leaks so far. It cuts down manual greasing time by a lot—our team jokes that the pump works harder than we do.⭐⭐⭐⭐⭐ Elena Petrova, Technical Supervisor, Baltic Construction Group, Estonia
Solid performance in every condition. We’ve run it through dust, rain, and freezing mornings—no issues at all. The piston pump delivers grease evenly, and the bearings look brand-new even after months of use.⭐⭐⭐⭐⭐ Hiroshi Tanaka, Equipment Maintenance Lead, Tokyo InfraTech, Japan
Compact, powerful, and very quiet. The EP-EALP-G runs smoothly on our 24V systems and keeps the paver chains perfectly lubricated. Definitely a smart upgrade from our old BEKA setup.⭐⭐⭐⭐⭐ Lucas Martins, Fleet Manager, AgroTrac Solutions, Brazil
Just plug it in, mount it, and forget about it. The electric grease pump takes care of everything automatically. We’ve gone from weekly greasing to monthly checks, and the operators are thrilled—less mess, less hassle, more uptime.⭐⭐⭐⭐⭐ Sofia Nguyen, Operations Coordinator, MegaRoad Machinery, Australia
This little unit is tougher than it looks. After 800 hours on-site, it’s still pumping strong with consistent pressure. The grease usage is down, maintenance team is happy, and so am I. Great product!